Triaxial Load Cell – Learn More..

Transducer play a crucial role in the field of instrumentation and control engineering. Any energy in a process ought to be converted from one form into another form to make the communication from one rectification sector to another one.

This is a device which converts one kind of energy into another form i.e. the given non-electrical power is transformed into an electric energy.

Types of transducer:

The two main varieties of transducers, these are: Active transducers and Passive transducers

Active transducers: Torque Sensor is actually a device which converts the given non-electrical energy into electricity by itself. Thermocouple, Photovoltaic cell and a lot more are the most effective samples of the transducers

Passive transducers: Passive transducer is a device which converts the given non-electrical power into electrical energy by external force. Resistance strain gauge, Differential Transformer are the examples for your Passive transducers.

The piezoelectric effect can be found in some materials (such as quartz) with an atomic lattice structure forming a rhomboid or cubic cell. When pressure (mechanical stress) is used for the structure, it produces an electric charge and, when an electrical field is used, a mechanical deformation occurs. “Piezo” is derived from the Greek word for pressure.

Piezo Transducer:

A piezo transducer converts electric energy in mechanical energy or the other way round. Basically any kind of piezo mechanism may be known as a transducer. Piezoelectrics can respond very rapidly to get voltage changes and thus are often used to generate vibrations or sound. Piezo transducers are utilized in microphones, guitar sound pickups, speakers, buzzers, headphones, etc. The benefit of a piezo speaker over a magnetically driven speaker depends on the simplicity, compactness, efficiency and robustness in the piezo ceramic plates that are utilized to move the speaker diaphragm film.

Sonar and ultrasound imaging can also be based upon piezoelectrics. In this instance, the Miniature Load Cell are driven at their mechanical resonance frequency, a phenomenon that greatly boosts the amplitude while decreasing the input power concurrently, i.e. the program is operated at its highest efficiency.

Piezo Actuator vs. Transducer:

In motion control applications, piezo mechanic elements are usually known as piezo actuators. A piezo actuator is normally employed to generate forces or to position loads very precisely. In motion control applications piezo actuators are often operated well below their mechanical resonant frequency.

Piezo resistive sensors:

Piezoresistive sensors are low-cost, mass produced, typically silicon-based sensors that are very widely used for pressure sensing applications. They may be sometimes used along with piezo actuators to offer position feedback or force feedback, for instance on closed-loop microscope positioning stages. Piezoresistive means that the resistance changes with the applied pressure. Unlike piezo sensors, piezoresistive sensors tend not to produce a charge (energy) and they cannot convert mechanical in electrical energy and vice versa. In precision nano-positioning applications, piezoresistive sensors are a great option for entry-level systems. Other sensors can be purchased when leading edge performance is required.

Lifetime of Piezo Mechanic Actuators:

If operated under the right conditions, the most recent generation of ceramic-encapsulated actuators could work for 10’s of huge amounts of cycles.

Vibration Cancellation / Active Damping:

Due to their fast response piezo mechanic actuators are a wonderful option for active vibration cancellation.

Here, a vibration sensor is required to give you the controller the right information on how to counteract the mechanical vibration through providing the best amplitude and phase output to the piezo actuator. The sensor could even be considered a piezo ceramic transducer, configured to answer strain or pressure.

Momentum Compensation / Active Damping:

Any sort of rapid actuation will cause vibrations in a work piece. In accordance with Newton’s laws, this means, the faster a piezo mechanical system operates, the better reactive forces it can cause. In case these forces are unwanted, a second piezo mechanical system using a counter mass may be integrated and driven using a signal from the opposite phase. With some fine-tuning the forces of both actuators will cancel each other out and also the work piece can now move quickly but without exerting any force on oygoqj surrounding structures. This trick is frequently utilized in fast piezo steering mirrors for image stabilization in astronomical telescopes.

Technology has always fascinated the technician inside me. And writing about the latest in technologies and mechanisms in usage continues to be my forte over the last few years. Follow my write ups to understand about the newest in 3 Axis Load Cell this year for one. This fall piezo, piezo mechanisms are incredibly much in demand amongst the technical and mechanical industries around the world. Stay updated on the products exclusively from USA.

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